exKa Engineering
Services

PLC & High Performance SCADA Engineering

New control systems and standalone PLC or SCADA development, with consistent equipment structures and clear operator screens.

Overview

New control systems and standalone PLC or SCADA development, built around consistent equipment data structures so that logic, screens, alarms and history follow one model.

PLC programs are modular and organised by equipment type. Operator screens follow high-performance HMI practice, with alarms and diagnostics designed so that site teams can see what has happened and why.

For existing systems, the same engineering is delivered through Control System Reverse Engineering & Rebuilds.

What this covers in detail

Control Systems & PLC Engineering

PLC and control-system engineering that considers process operation, field devices, operator use, commissioning, maintenance and long-term support.

Typical scope
  • New PLC system design and development
  • Existing PLC logic modification, upgrade or migration
  • Control philosophy and functional description development
  • Sequence, permissive, interlock and control-loop design
  • I/O capacity and field-device interface review
  • PLC-to-HMI / SCADA integration
  • Brownfield change planning and staged implementation
  • FAT, SAT, commissioning, recommissioning and defect resolution
  • Troubleshooting and operational support

HMI & SCADA Integration

Operator interfaces and SCADA systems that support clear operation, diagnostics, production visibility and long-term maintainability.

Typical scope
  • New HMI / SCADA system development
  • Existing HMI / SCADA upgrade or migration
  • Operator interface review and improvement
  • Alarm, trend and diagnostic visibility
  • PLC, motor-control, instrument and package equipment data integration
  • SCADA migration or brownfield upgrade support
  • Testing, commissioning and handover support

Discuss your existing system or next project

Tell us which PLC and SCADA you run and what needs to change. A first enquiry does not need project files.